Enamelling Sheet Metal
Lead Free Enamels
Lead Free Enamels
Lead Free Enamels
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Lead Fee Enamels

Enamelling on Sheet Steel

  • Use mild steel, preferably ‘Enamelling Quality’. 20 gauge (0.9mm) is suitable.
  • Degrease by annealing at 700-750ºC for 3-4 minutes.
  • Pickle for approximately 20 minutes in 10% Hydrochloric Acid until the surface is a clean light grey colour, slightly etched.
  • Wash thoroughly in hot water then in a 1% solution of Sodium Carbonate to neutralise any acid remaining on or in the surface.
  • Wash thoroughly in hot water and dry.
  • Avoid handling except by the edges, or grease from the fingers may cause faults.

GROUND COAT

Empty the enamel from the tin into a bowl and stir thoroughly. Apply a thin even coat of Ground Coat Enamel, by dipping the plate into the liquid enamel, rubbing it into the surface, and standing the plate on its corner to allow the enamel to drain. if necessary the enamel may be thinned by the addition of a little water. Dry on points to avoid marking the back, and fire in a kiln for 3-4 minutes at 840-850ºC, when it should be a dark grey, almost black colour. It is important that the Ground Coat is fired sufficiently to give good adhesion. If a blow with a hammer causes the enamel to chip showing clean shiny metal the ground coat is underfired.

WHITE ENAMEL

Apply a thin even coat in the same way, on the fired ground coat enamel, but pour the liquid white enamel on to one side of the plate only. The enamel is thick enough when the ground coat can just be seen through the wet white enamel. Dry and fire for 3-4 minutes at 800-820ºC. The same Jewellery Enamels that are used on copper can then be applied on the fired white enamel, or coloured sheet steel enamels used. Fire at 800-820ºC.